Top-notch performance - for an array of sectors

In need of increased efficiency, speed or product quality? Looking for a specialist in EPLAN design, control system and switchboard manufacture, software development, visualisation or service engineering? Then you’ve come to the right place. We offer individual electro-technical solutions, tailor-made to suit your specific needs: we can provide stand-alone services or act as a one-stop shop for the entire range, for your complete peace of mind.

Whether you work in mechanical engineering, food technology, the automotive industry or the chemical and pharmaceutical sectors, you’ll be able to reap the benefits of the expertise gained through the numerous projects we have realised, sometimes on a global scale, for the most diverse range of sectors over the years. Expertise which forms a solid basis for innovative concepts and applications. Our long-standing collaborations with highly-qualified partners mean that we are able to offer individual electro-technical solutions manufactured to provide an optimal cost-benefit ratio, as well as install control systems and switchboards on your premises, if desired.

Top-notch performance

Individual electro-technical solutions for an array
of sectors/industries:

  • Mechanical engineering and the construction of special-purpose machineryu
  • Automobile manufacturing and the component supplier industry
  • Food technology and the processing industry
  • Chemical and pharmaceutical technology
  • Food/non-food production lines, packaging technology
  • Dosing technology and filling systems
  • Extrusion plants
  • Automated cleaning equipment for industrial technology
  • The alternative and renewable energy sector
  • Food/non-food milling and conveying technology
  • The wood processing industry
  • Water treatment and sewage systems
  • The textile industry

Individual

Clever planning is the cornerstone of efficient technology. When it comes to EPLAN design, our specialists work in close collaboration with our clients so that control systems and switchboards are optimally designed to meet the requirements imposed by industrial production processes. In addition to producing precise drawings of the entire control system and switchboard, we also assist you in selecting the right components - the basis for parts lists and circuit and cabling diagrams.

We pay close attention to resolving all related issues: what is the best way of transforming your ideas into electro-technical solutions? How much room is available for control cabinets? What safety-related requirements should be taken into consideration? Our experts work around you, with diligence and precision, when it comes to generating the technical configuration of control systems and switchboards, designing profiles for connections and inlets and planning fuses and circuit breakers. Last but not least, our EPLAN design forms the basis for functionality and technical documentation in one - both now and in the future.

Precise

EPLAN design / services: an overview

  • Design and planning in accordance with EN 61439
  • Circuit diagrams generated and revised with EPLAN Electric P8
  • Creation of terminal diagrams, cable layouts and parts lists
  • Data output for ordering materials, terminal blocks and wiring sets
  • Thermal calculations
  • Creation of cable diagrams - 3D designs produced upon request
  • Plans and documentation can also be provided in other languages

Tailor-made

Our experienced specialists guarantee the highest quality. From basic control systems and switchboards to complex industrial applications: reap the benefits from our network of experts in PLCs and switchboard construction. Competently crafted products made in our in-house metalworking and paint workshops, using special-purpose machinery for cable assembly, 4-axis CNC machining centres and more.

Our planning experts pay close attention to producing a design that is tailored to your exact requirements, a principle which is also valid for switchboard construction and PLC design. We carefully check over any circuit diagrams provided by our clients and provide comprehensive advice in this regard. What’s more, we perform strict quality controls before our control systems and switchboards are approved, in order to ensure faultless functionality and we are quick and flexible when it comes to implementing any modifications you desire, as a matter of course. The same goes for using high-availability PLCs - and with all related advantages.

On schedule

Switchboard construction & PLCs / services: an overview

  • Development of simple and complex automation systems
  • Low-voltage range up to 4000A
  • Hardware design and realisation according customer requirements
  • Cable set manufacture
  • Recording in accordance with BGVA3/DGUV4 (German statutory accident insurance provisions)
  • worldwide commissioning

Complex

Hardware is only as good as the software that controls it. We work in close collaboration with our clients to develop automation software programmes so that the electro-technical solutions we create are tailor-made to client specifications.

We implement high-speed, tried-and-tested B&R automation technology, as well as Siemens Simatic S7 automation software, in multi-tiered industrial processes. The extensive scope of the performance offered by these two programmes means that meeting any kind of requirement is simple and can be done in an economical and flexible manner.

Clear-cut

Processes are clearly visualised, helping to make even complex industrial systems and production processes easy to understand, and any malfunctions can be quickly identified and fixed. Control panels are limited in size, but can be used optimally to visualise processes thanks to our experienced software developers, who place your requirements at the forefront of their design - any additional functions included. Our focus is on your specifications when it comes to displaying relevant parameters.

Automation software & process visualisation / services:

  • Development of software for programmable logic controllers (PLCs) and computerised control systems
  • Control via Simatic S7, TIA Portal or B&R automation technology
  • Processes are shown on a full graphic colour display with “WIN CC flexible”
  • Creation of recipe databases
  • Process data are logged for the purposes of traceability in production and manufacturing processes

Thorough

The requirements which need to be met in modern production are becoming constantly more demanding - in all sectors. By partnering with us, you’ll be working alongside an experienced company which is well versed in servicing, maintaining and commissioning control systems and switchboards. We have solid foundations for providing you with constant support for your hardware and software, offering electrical servicing oriented towards quality for upgrades, modifications and retrofits, or for resolving errors. We provide services on both a national and global scale, inspecting your technology and giving you sound feedback.

Reliable

It is vital for quality to be monitored on a regular basis for highly productive manufacturing processes so that errors and downtime can be avoided and this involves performing extremely thorough maintenance. To this end, our experts use various techniques, one of which is thermal imaging: this is a delicate investigative procedure which involves using an infrared camera to reveal the first signs of any malfunctions. What’s more, you can continue to benefit from the diverse expertise of a top-performing partner even after maintenance has been performed.

Electrical servicing & maintenance / services:

  • Preventative inspections & maintenance with thermal imaging
  • maging for existing installations, involving the relevant documentation
  • Retrofits for existing installations so they correspond to the state of the art
GEPA Technik GmbH & Co. KG
An der Bahn 2
22844 Norderstedt
Deutschland